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Custom Die Cutting Services


You've got a unique need. We've got the precise solution.

Bring us your most exacting tolerances. Your most demanding environments. Your latest materials wish list.  With a 50-year head start in solving challenging problems with die cutting services, our technical team can provide a custom component that fits the bill.

Die Cutting Components

Die cutting is a proven manufacturing process that creates precision-cut gaskets from non-metallic materials. Specific die cutting techniques vary, but the process generally involves four components:

·         the die, a specialized metal tool for cutting or punching

·         the gasket material, which is converted from sheets or rolls into precise shapes

·         the die cutting machine

·         CNC controlled equipment

Die cutting can create a wide range of gasket sizes, and in low-to-high quantities. Part features such as punched holes with specific radii are readily achievable.

While our core competencies include custom die cutting services and digital die-less cutting, we also assist in materials selections and other services to help move your project from concept to production as quickly as possible with the highest degree of quality and accuracy.

Interstate Specialty Products uses precision die cutting, rotary die cutting, and digital die-less cutting to create custom gaskets.

By comparing your application requirements to our production capabilities, we can help you select the best die cutting method for your needs. Each die cutting method offers advantages, as the following sections explain.

View our custom die cutting services and capabilities below. Click on any one to explore more.

Questions about anything we do? Please call us at 800-984-1811.

Precision die cutting

Precision Die Cutting

We have the equipment and experience to perform traditional die cutting that results in components with uncompromising performance and value. 

Rotary die cutting

Rotary Die Cutting

For tight tolerances, multi-layered/multi-material parts or high-volume production, our rotary presses keep everything rolling right along. 


Drilling & Routing

Plastic drilling and routing from Interstate produces smooth, clean holes and channels without chipping or cracking of the substrate. By using the right drill bits at the right speeds, we create defect-free holes in hard and soft plastic materials without edge chipping or chip wrapping. 


Slitting and Laminating

Multi-layer/multi-step components are produced under one roof with Interstate's slitting and laminating capabilities. Our turnkey production includes a variety of liners and adhesives.

Cleanroom manufacturing

Cleanroom Manufacturing

Our ISO-13485 facility easily handles your scientific, electronic, and biomedical applications. Sensitive components can be assembled under cleanroom or white-room conditions as required.

Packaging solutions

Packaging Solutions

Packaging can be the final and most important stage of producing a quality component; we can help to create a specialized solution.


Just in Time Delivery

As a supplier, we embrace the latest supply chain methods. We satisfy our customers’ Just-in-Time requirements through our participation in KanBan and other inventory management systems.

Quality assurance

Quality Assurance

We proudly adhere to the most rigorous QA standards in the industry. Every employee stands behind our workmanship and performance.

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