Silicone Thermal Insulation

Silicone thermal insulation stops or slows the spread of heat. and typically has a cellular structure with tiny air-filled pockets.

Because air has a relatively low thermal conductivity, it serves as a thermal barrier and reduces the rate at which heat is transferred. 

We proudly work with these material partners

Advantages of Silicone Insulation

Silicone is one of the many gasket materials that ISP die cuts, and its applications aren’t limited to environmental sealing. Silicones resist water and dust, but their ability to withstand higher temperatures distinguishes them from other elastomers that can also be used for environmental sealing and thermal insulation.    

Among their advantages, silicones maintain their mechanical properties and resist compression set even after exposure to high heat. They are also chemically inert and have good dielectric properties. This enables silicone’s use in demanding applications with multiple requirements, such as thermal insulation in environments with high voltages and coolants.   

ISP Capabilities

At ISP, we can convert silicone insulation from material suppliers such as Rogers Corporation, which manufactures BISCO® silicone sponge, and Saint-Gobain, which manufactures Norseal® silicone foam. We also convert customer-supplied materials and provide value-added services, such as pressure-sensitive adhesive (PSA) lamination for peel-and-stick solutions.

From prototyping through production, ISP can be an extension of your engineering team

To discuss your thermal management application, contact us online or call (800) 984-1811.

Technical Specifications for Silicone Thermal Insulation

Applications for Silicone Thermal Insulation

Die cut silicone thermal insulation is used in electronics and electrical equipment, automotive applications, industrial equipment, military and aerospace applications, and medical devices. Many of these applications need to meet multiple requirements, such as environmental sealing, thermal insulation, and electrical protection.  

Electronics and Electrical Equipment 

Gasketing for enclosures: Prevents the ingress of dust and moisture while providing heat resistance and electrical insulation.  
Battery packs: Insulates and protects battery cells in electric vehicles (EVs), power tools, and medical devices. 

Industrial Equipment

Heater and sensor insulation: Protects sensitive components in harsh environments. 
Control panel insulation: Ensures safety and stability in high-temperature environments.

Aerospace

High-temperature insulation pads: Used in avionics, satellites, and defense electronics. 
Sealing and gasketing: For thermal and environmental protection of enclosures and systems. 

Automotive

EV thermal management: Insulates battery modules, inverters, and power control units. 
Under-hood components: Protects against heat from engines and exhaust systems. 

Medical Devices

EV thermal management: Insulates battery modules, inverters, and power control units. 
Under-hood components: Protects against heat from engines and exhaust systems. 

Get a Quote for Converting Silicone Insulation

Upload your project, or give us a call to chat further!