Closed Cell EPDM Foam

Closed cell EPDM foam combines thermal insulation with resistance to weather, water, moisture, ozone, and sunlight.

This cellular material cannot match the high-temperature resistance of silicone thermal insulation, but EPDM is stronger, less expensive, and more resistant to abrasion. Closed cell EPDM foam is often used in outdoor applications or when greater durability is required.

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Advantages of Closed Cell EPDM Foam

Effective Thermal Barrier

EPDM is one of the many gasket materials that ISP die cuts, but its applications aren’t limited to environmental sealing. When EPDM is expanded into foam, this synthetic elastomer can develop a closed-cell structure with air-filled pockets. Because air has low thermal conductivity, closed cell EPDM foam provides an effective thermal barrier.

Lightweight and Compressible

This cellular material is also lightweight and compressible, which aids with installation. Closed cell foams can’t match open cell foams in terms of sound absorption, but closed cell EPDM provides effective vibration dampening for noise reduction. Today, many closed cell EPDM foams are halogen-free, have low levels of VOCs, and meet RoHS requirements for regulatory compliance.

ISP Capabilities

ISP die cuts sheets and rolls of thermal insulation materials, including closed cell EPDM foam, from our material partners. We also convert customer-supplied materials and provide value-added services, such as adhesive backing, that complement our precision die cutting.   

From prototyping through production, ISP can be an extension of your engineering team

To discuss your thermal management application, contact us online or call (800) 984-1811.

Technical Specifications for Closed Cell EPDM Foam

Applications for Die Cut Closed Cell EPDM Foam

HVAC Systems

In heating, ventilation, and air conditioning (HVAC) systems, closed cell EPDM foam is used to insulate ductwork, pipes, and fittings. It prevents thermal loss, reduces condensation, and provides vibration/noise dampening.

Automotive and Transportation

Closed cell EPDM foam is used for automotive cabin insulation and for sealing around doors, windows, and HVAC units. In electric vehicles (EVs), closed cell EPDM foam is used to thermally insulate battery enclosures and powertrains.

Industrial Equipment

Closed cell EPDM foam is used to regulate the temperature of pumps, compressors, and refrigeration systems. It protects components from ambient heat and prevents heat loss from systems such as heat pumps, which may be installed in outdoor locations that can benefit from EPDM’s weather-resistance.

Aerospace and Defense

With its combination of thermal resistance and low outgassing, closed cell EPDM foam is also used by the aerospace and defense industry. Applications include insulation wraps, vibration dampening, and seals or gaskets for cabin and fuselage applications. 

Construction

Closed cell EPDM foam is used in building envelopes, wall penetrations, and roof membranes. In addition to thermal insulation, EPDM with closed cells provides superior weather sealing.

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